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PLC Retrofits for Automated Welding Equipment: Feature Sheet

PWT's powerful PLC retrofits extend the usefulness and life of selected automated welding equipment such as Hobart DABBER TIG systems, Griffin automated welding machines, and others.
 
PLS system
 
PLC
CPU

  • Memory Size: 30K
  • Fast (milli-seconds) Scan Time
  • Four Communication Ports
  • PLC Programming
    • Windows Based
    • Basic PLC, Math, Data Programming Instructions
  • Analog Input & Output Modules (3 Cards Each)
    • Total of 12 Channels
    • Output Range +/-10V
    • Resolution of 12 Bits
  • Discrete Input & Output Modules (1 Card Each)
    • Total of 32 Inputs
    • External Terminal Strip & Cable
Programming
Touch Panel

PLC Programming Touch Panel
(select to see larger image)

  • 10.4" TFT Color Panel
  • VGA Resolution: 640x480
  • 192 Touch Cells
  • Communication to PLC
  • Programming Screens
    • Waveform of Current, Arc Voltage, Wirefeed, Travel, Pulsation, & Gas Flow is Displayed
    • Associated Program Variable Placed with Graph
    • Keypad for Data Entry Displayed When Programmable Value Box is Selected
    • Diagnostic Screen with Messages is Displayed
    • I/O Status Screen
    • Process Screen Displays Programmed & Feedback Values
    • Set Up Screen with Preset Values & Overrides
    • Panel Recipe for Storing Different Schedules
    • Several Screens Can Be Scrolled with Easy Access Back to Home Screen
Weld
Current
Pulsation

  • Pulsation Frequency : 0.1 Hz to 10 Hz, in increments of 0.1 Hz
  • Current High Time: 0.01 Sec. to 10 Sec., in increments of 0.1 Sec
  • Weld Current High & Low
Arc
Voltage
Control

  • Arc Voltage Sampled Only During the High Current Pulse
  • Control Will Lock Out the AVC Slide Motor During Low Current Pulse
Wire
Feed

  • Wire Feed Reference Synchronized with Weld Current High
  • Controllable Wire Feed Retract Time & Feed Rate
Scaling
PC Boards

  • Scaling of Four Channels Per Board
  • Adjustments for Coarse Gain, Fine Gain, & Offset for Each Channel
  • High Stability Instrumentation Amplifiers
Manual
Parameter
Adjustment

  • Multi Turn Potentiometers Provided on the Operator Pendant
  • Allowable Override Adjustments Set by a Keypad Function
  • Override Values Can Be Reset on the Operator Pendant
Programmed
Shutdown

  • Slope Down Sequence of Weld Parameters in Event of Planned or Unplanned Weld Stop
  • Gas Stays on for Pre-programmed Post Flow Time in Case of Emergency Stop
Auto
Home

  • Axes Homed Automatically at End of Weld if Desired
  • Executed from Part Program
Hand-Held
Pendant

PLC Hand-Held Pendant
(select to see larger image)

  • Six Inch Touch Screen
  • Screen Has Reference & Feedback Values Displayed
  • Setup Parameters
  • Overrides for Travel Speed, Weld Current, Arc Voltage, & Wire Feed
  • Discrete Operator Buttons
Wire Feeder
& Control

  • Wire Feed with Micro Stepping Motor
  • Motor Controller
  • Wire Feed Control Interface PC Board
  • Roller Sets Included
Gas Box
  • Four Flow Meters and Solenoids are Provided
  • Interconnection to PLC Control
Torch
Oscillation

  • Oscillation in One Axis During a Weld Program
  • Oscillation Distance, Feed Rate, & End Dwells are Programmable
  • Oscillator Slide Mounted to Existing Weld Torch Package
 

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